Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual

Lubrication  system
Repair instructions
Checking  of the oil pressure
The oil  pressure  can be checked  by connecting  a  ma-
nometer  with hose  to the connection  for  the oil pressure
contact  (thread size  in cylinder head  = 1/8"). The  oil
pressure  should at running  speed  and temperature  be
150-500
kPa  (1.5-5 kp/cm   , 21.3-71.1   lbf/in  ).
2                                            2
If the oil  pressure is  too high or too  low the reducing
valve can  be replaced  first and  then the  oil pressure
checked again.
The valve  is fitted  on the right-hand  side  of the cylinder
block in  front of the oil  filter (Fig. 83).
Fig. 84.  Checking of  oil pump clearance
1.
Inner rotor
2.  Outer rotor
A.  Max 0.25 mm (.0098 in)
Fitting of the oil pump
When  fitting the oil  pump follow  the items  4-10 and
12-17
under  the heading  "Fitting and  adjustment"
(transmission)  on pages  42-44.
Replacing the oil filter
A    WARNING!  Hot oil  can result  in burn injuries.
1.
2.
Place a  collection vessel  under the  oil filter.
Unscrew  the oil filter  and discard  (watch out for  oil
spillage).  Use a filter  extractor.
Fig. 83.  Replacement  of reducing  valve
3.
Moisten  the new  filter�s  rubber  gasket with  oil and
check its  mating surface  on the bracket.
4.
Screw  on the new  filter by hand  until the  gasket
makes contact  with the  sealing surface,  and then
tighten the  filter an additional  1/2  turn.
Oil pump
Dismantling of the oil pump
5.
Replenish  if necessary  the oil in the  engine and
start it. Check  that no  leakage occurs.
1.
See under  the heading  "Dismantling  of the timing
gears" on  pages 40 and  41. Carry  out the work
steps 1 to 9.
2.
Remove  the circlip for  the intermediate  gear. Take
care of  the circlip,  sleeve washer,  spring.  shims
and oil pump  cover.
Oil channels
Clean  up and flush  the oil channels  in  the engine  with
cleaning  liquid and then  with steam  or flushing  oil at a
2
pressure  of 300-400   kPa (3-4  kp/cm  ,  42.6-56.8  lbf/int)
Inspection of the oil pump
in connection  with more  extensive  engine overhaul.
Note:  Do not forget  to clean the  oil pressure  pipe be-
tween the  cylinder block  and cylinder  head.
1.
Check  that the oil  pump cover  and the  inner and
outer rotor  are not worn  or damaged.
Clean the  drilled oil channels  in the  cylinder block,
crankshaft  and in the  connecting  rods with a cleaning
brush.
2.
Check  the clearance  between  the outer  and inner
rotor (Fig.  84). Max.  permissible clearance
0.25
mm (.0098  in).
Note.  Contact Volvo  Penta service  department  if the
shaft journal  for the  intermediate  gear  and oil pump
needs to be replaced.
52
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Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual SKU UPC Model
zljkn on Sep 15, 2018. YES

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Henning Hansen on Jul 16, 2018. Volvo penta md2030

jeg skal bruge manualen , til at samle min Volvo penta md 2030 igen.


X on Apr 28, 2018.

Ö, hur dka jag veta om det är bra innan jag set produkten.


rune on Oct 23, 2013.



One thought on “Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual

  1. Pages 58 and 59 are missing from Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual. I need only these pages at present!

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