2004 Johnson 55 hp WPL 2-Stroke Outboard Owners Manual

The fuel line filter is located in the fuel hose be-
tween the outboard’s   fuel connector and the fuel
pump.
SPARK PLUGS
To clean the fuel line filter:
WARNING
1)
If portable fuel tank is used, disconnect the fuel
hose from the outboard before you loosen the
filter.
The   ignition  system   presents   a   serious
shock hazard. The primary circuit operates
in excess of 250 volts; the secondary circuit
operates in excess of 25,000 volts. Use cau-
tion  to  avoid  injury  from  shock  or  injury
resulting  from  your  reaction  to  shock.  Do
not  handle  primary  or  secondary  ignition
components while the engine is cranking or
running.
1
2
4
3
Inspect  spark  plugs  periodically.  Replace  if  elec-
trodes are badly worn, insulators are cracked, or if
they are badly fouled.
To remove spark plugs, twist and remove all spark
plug leads. Unscrew spark plug from cylinder head.
To install spark plugs, wipe spark plug seats clean
with a clean rag. Install spark plugs finger tight, then
tighten to specified torque. Refer to Engine Speci-
fications.
1.
2.
3.
4.
Gasket
O-ring
Filter nut
Filter element
IMPORTANT: Avoid engine damage by installing
spark plugs into COOL cylinder head and not over-
tightening.
Before installing the spark  plug lead, apply a light
coat of Triple-Guard grease to the ribbed portion of
the spark plug. This will help prevent corrosion be-
tween the spring terminal and the spark plug.
2)
Loosen fuel line filter nut and remove the filter
element. Do not lose the gasket or O-ring.
Wash the filter with clean solvent; blow dry.
Replace the O-ring and gasket if cut or dam-
aged.
Reinstall fuel line filter, making sure fuel inlet
nipple aligns with hose. Tighten nut securely;
clean up any spilled fuel.
3)
4)
5)
6)
Check for leaks by connecting fuel hose to mo-
tor and squeezing primer bulb until firm.
WARNING
Failure to inspect your work could allow fuel
leakage to  go undetected,  becoming a   fire
or explosion hazard.
1.
Ribbed portion of the spark plug
Maintenance - 35
Product Specification
CategoriesBrands / Company Guides, BRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags,
Model Year2004
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- 52 pages
Document File TypePDF
CopyrightAttribution Non-commercial
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