ENGINE MAINTENANCE AND INSPECTION SCHEDULE
Routine maintenance is necessary for all mechanized products. Periodic maintenance contributes to the
product’s life span. The following maintenance chart provides guidelines for engine maintenance and in-
spection scheduled to be performed by you and/or by an authorized DEALER. The schedule should be
adjusted according to operating conditions and use.
The recommended lubricants have been formulated to protect bearings, gears and engine components.
They must be used to avoid damage caused by improper lubrication.
IMPORTANT: Schedules for rental operations, commercial applications or high hour use will require
greater frequency of inspection and maintenance.
Engine Maintenance and Inspection Schedule
Frequency
Engine
Care
Product
Description
Mechanical steering, lubricate (1)
Clamp screws, lubricate (1)
7
7
7
7
7
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Tilt tube / tilt lever shaft, lubricate (1)
Swivel bracket / tilt support bracket, lubricate (1)
Shift shaft / shallow water drive bracket, inspect and
(1)
lubricate
Vertical throttle shaft, lubricate (1)
7
7
7
7
4
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Throttle and shift linkage, lubricate (1)
Carburetor linkage, inspect and lubricate (1)
Remote control cables, lubricate (1)
Lubrication and corrosion protection for metallic
components
Fish line trap, inspect
Every 60 days / Every 30 in Saltwater
Battery connections and condition, verify
7
O
O
D
D
System Check self-test and warning horn, verify
operation
Anticorrosion anodes, verify operation
Water intake screens, verify condition
Overboard water pump indicator, verify operation
Steering friction / system check, verify function
Throttle and shift operation, verify function
Emergency stop circuit and lanyard, verify function
Flush cooling system
O
O
O
O
O
O
O
O
O
O
D
D
D
D
D
D
Clamp screws, tighten
Emergency start cord, onboard and inspect
Operator’s Guide, onboard
Engine upper and lower motor covers, clean and
wax
O
44
- Maintenance
| Categories | BRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Tags | Johnson 25 hp, Johnson 30 hp, Johnson WPL |
| Model Year | 2004 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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