Storage Fogging Oil — Following instructions on
the can, fog the engine.
PRE-SEASON SERVICE
Ignition, oil, and fuel systems — Check for mis-
placed leads and damaged or deteriorated parts.
Be sure starter solenoid terminal boot and all con-
nectors are in place.
Remove your outboard from storage and prepare it
for a season of reliable service by performing a gen-
eral check and a few preventive maintenance pro-
cedures.
Examine all loosened or removed hardware and
any steering, throttle, and shift systems. Replace
damaged or missing parts with Evinrude/Johnson
Genuine Parts or equivalent.
Fuel filter — Clean.
Screws, bolts, nuts — Tighten
loose.
any that are
Propeller — Remove and examine. If damaged,
see your DEALER. Clean the propeller shaft and lu-
bricate it. Refer to Propeller.
WARNING
Failure to carefully reattach the outboard
and its control systems with factory-speci-
fied hardware can result in sudden, unex-
pected loss of boat control.
Lubrication — Refer to Lubrication to drain and
refill the gearcase and for lubricating points on the
engine.
Touch up painted surfaces and wax the engine’s
exterior. Store the engine on the boat (or an engine
stand) in a vertical, self-draining position.
With the propeller removed, check the gearcase for
leakage. If leakage is evident, the gearcase seals
should be replaced. See your DEALER.
IMPORTANT: Never place the gearcase higher
than the powerhead. Any water remaining in the ex-
haust passages can run into the cylinders and
cause serious damage.
Anticorrosion anodes — Check condition. Refer
to Anticorrosion Anodes.
If you remove an "installed" engine, examine all
hardware you loosened or removed from the en-
gine and its steering, throttle, and shift systems.
Replace damaged or missing parts with Evinrude/
Johnson Genuine Parts, or equivalent.
Install the propeller unless you will run the engine
on a flusher for your pre-season servicing. If so, in-
stall the propeller after you shut OFF the engine
and disconnect the flusher. Refer to Flushing.
Refer to Propeller to install the propeller.
Battery — Remove it, clean it, check its condition
and water level, then charge it. Store it in a place
that’s cool and dry, out of direct sunlight. Check the
water level and charge it periodically during the
storage period.
WARNING
Prevent injury from contact with rotating
propeller; remove the propeller before
flushing.
Portable fuel tank — Disconnect the hose from
the tank. Remove the hose from the engine if the fit-
ting is a quick-disconnect. If not, and the hose is se-
cured to the engine, leave it connected. Secure the
hose to protect it.
Top off fuel tank with fresh fuel.
Battery — Charge fully and install. Refer to Bat-
tery.
WARNING
WARNING
Store fuel tanks in a well-ventilated area,
away from heat and open flame. Prevent
escape of liquid or vapors which could acci-
dentally ignite. Close the filler cap vent
screw, if equipped. Be sure the discon-
nected fuel hose does not drip.
Do not use a booster battery and jumper
cables to start the engine. Fumes vented
can cause explosion and fire, resulting in
property damage, serious injury, or death.
Maintenance - 33
| Categories | BRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Tags | Johnson 25 hp, Johnson 30 hp, Johnson WPL |
| Model Year | 2004 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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