2005 Johnson 90 115 140 hp PL4 PX4 X4 CX4 4-Stroke Outboard Owners Manual

Contents
GENERAL INFORMATION ................................................................................................... 2
SAFETY — THE RIGHT PLACE TO GET STARTED ................................................................................................ 2
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS ................................................................... 4
BOMBARDIER MOTOR CORPORATION OF AMERICA LIMITED WARRANTY FOR 2005 JOHNSON
4-STROKE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA
..................................... 5
BOMBARDIER MOTOR CORPORATION OF AMERICA LIMITED WARRANTY FOR 2005 JOHNSON
4-STROKE OUTBOARD ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA
......................... 8
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT  ............................................................................ 9
FEATURES  ............................................................................................................................................................... 12
ENGINE SPECIFICATIONS ...................................................................................................................................... 14
ENGINE SPECIFICATIONS ...................................................................................................................................... 15
REMOTE CONTROL ................................................................................................................................................. 16
ENGINE MONITORING  ...................................................................................................... 18
FUEL AND OIL  ................................................................................................................... 19
FUEL  ......................................................................................................................................................................... 19
OIL ............................................................................................................................................................................. 20
ADDITIVES ................................................................................................................................................................ 20
FUEL SYSTEM .......................................................................................................................................................... 20
BREAK-IN (10 HOURS) ............................................................................................................................................ 21
ENGINE STARTING  ........................................................................................................... 22
BEFORE START-UP ................................................................................................................................................. 22
ENGINE STOPPING  ................................................................................................................................................. 23
SHIFTING AND SPEED CONTROL  ......................................................................................................................... 24
FUEL ECONOMY ...................................................................................................................................................... 25
OPERATION  ....................................................................................................................... 26
POWER TRIM AND TILT .......................................................................................................................................... 26
PROPELLER SELECTION  ....................................................................................................................................... 29
MOORING  ................................................................................................................................................................. 29
FLUSHING  ................................................................................................................................................................ 29
ENGINE OVERHEATING .......................................................................................................................................... 31
TRAILERING ............................................................................................................................................................. 32
TILT SUPPORT ......................................................................................................................................................... 32
IMPACT DAMAGE .................................................................................................................................................... 33
STORING  .................................................................................................................................................................. 33
SPECIAL OPERATING CONDITIONS  ..................................................................................................................... 34
MAINTENANCE ..................................................................................................................  35
ENGINE EMISSIONS INFORMATION ...................................................................................................................... 35
10-HOUR INSPECTION
............................................................................................................................................ 36
OFF-SEASON STORAGE  ........................................................................................................................................ 36
PRE-SEASON SERVICE  .......................................................................................................................................... 38
BATTERY .................................................................................................................................................................. 39
CRANKCASE OIL AND FILTER  .............................................................................................................................. 40
ADJUSTMENTS ........................................................................................................................................................ 41
LUBRICATION .......................................................................................................................................................... 42
WATER PRESSURE ................................................................................................................................................. 44
FUEL LINE FILTER ................................................................................................................................................... 44
FUSES ....................................................................................................................................................................... 44
SPARK PLUGS ......................................................................................................................................................... 45
PROPELLER ............................................................................................................................................................. 45
ANTICORROSION ANODES .................................................................................................................................... 46
BONDING WIRES ..................................................................................................................................................... 47
MOTOR REMOVAL AND TRANSPORTING ............................................................................................................ 47
TROUBLE CHECK CHART ...................................................................................................................................... 48
ENGINE MAINTENANCE AND INSPECTION SCHEDULE ..................................................................................... 50
©
2004 Bombardier  Motor Corporation  of America. All rights  reserved.
TM,  ® Trademarks  and registered  trademarks of Bombardier  Recreational  Products Inc. or its  affiliates.
1
Product Specification
CategoriesBRP Brand Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
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Model Year2005
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