ENGINE MAINTENANCE AND INSPECTION SCHEDULE
Routine maintenance is necessary for all mechanized products. Periodic maintenance contributes to the
product’s life span. The following maintenance chart provides guidelines for engine maintenance and in-
spection scheduled to be performed by you and/or by an authorized DEALER. The schedule should be
adjusted according to operating conditions and use.
The recommended lubricants have been formulated to protect bearings, gears and engine components.
They must be used to avoid damage caused by improper lubrication.
IMPORTANT: Schedules for rental operations, commercial applications or high hour use will require
greater frequency of inspection and maintenance.
Engine Maintenance and Inspection Schedule
Frequency
Engine
Care
Product
Description
Mechanical steering, lubricate (1)
Tilt tube, inspect and lubricate (1)
Swivel bracket / tilt support bracket, inspect and lubricate (1)
7
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
7
7
Throttle and shift linkage, inspect and lubricate (1)
Remote control cables, lubricate (1)
7
7
4
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Lubrication and corrosion protection for metallic
components
Battery connections and condition, verify
7
O
O
D
D
SystemCheck self-test and warning horn, verify
operation
Anticorrosion anodes, verify operation
Water intake screens, verify condition
Overboard waterpump indicator, verify operation
Steering system check, verify function
Throttle and shift operation, verify function
Emergency stop circuit and lanyard, verify function
Flush cooling system
O
O
O
O
O
O
O
O
D
D
D
D
D
D
Operator’s Guide, onboard
Engine upper and lower motor covers, clean and
wax
O
D
Operator’s Guide, review
O
Fuel and oil system components, inspect and repair leaks (2)
D
D
Fuel filter and oil filter(s) inspection, eliminate
contamination
Fastener inspection, tighten loosened components
Air silencer, clean and inspect
D
D
D
D
D
D
Thermostat, inspect and verify operation (2)
Power tilt/trim fluid, inspect fluid level
D
D
6
46
- Maintenance
| Categories | BRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Tags | Johnson 105 hp, Johnson 115 hp, Johnson 150 hp, Johnson 175 hp, Johnson 90 hp, Johnson CX, Johnson GL, Johnson PL, Johnson PX |
| Model Year | 2004 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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Marine readers have rated 2004 Johnson 90 105 115 150 175 hp PL PX CX GL 2-Stroke Outboard Owners Manual 5.0 out of 5.0 based on 1 product reviews. Excellent resource