2004 Johnson 90 105 115 150 175 hp PL PX CX GL 2-Stroke Outboard Owners Manual

MAINTENANCE
Maintenance,   replacement,  or   repair   of  the
emission control devices and systems may be
performed by any marine SI (spark ignition) en-
gine repair establishments or individual.
To do the off-season storage preparations yourself,
gather the supplies and perform the following steps:
2+4 fuel conditioner
Triple-Guard grease
Ultra-HPF gearcase lubricant
Storage Fogging Oil spray can
WARNING
Stabilize the engine’s fuel supply with 2+4 fuel con-
ditioner during the last hours of operation to ensure
proper stabilization, following instructions on the
container for mixture. Be sure to run the engine
long enough for the treated fuel to reach the en-
gine.
Only perform service procedures which are
detailed  in  this  Operator’s  Guide.  Attempt-
ing  to  perform   maintenance  or  repair  on
your  outboard  if  you  are  not  familiar  with
the  correct  service  and  safety  procedures
could cause injury or death.
WARNING
Tampering  with  the  carburetor  to  change  horse-
power  or  modify  emission  levels  beyond  factory
settings or specifications will void the product war-
ranty.
Prevent injury from moving engine compo-
nents. Before starting the engine:
Shift it to NEUTRAL.
10-HOUR INSPECTION
Keep hands, clothes, and hair clear of pow-
erhead.
After 10 hours of operation, your new engine will be
broken in and its mechanical parts will have seated.
At that time, all systems should be checked and any
adjustments needed should be made.
Remove the propeller if you use a flushing
device.
Your DEALER will perform this 10-hour Inspection
at your request and expense (based on local rates),
according to what your engine needs — refer to En-
IMPORTANT: Provide a water supply to the engine
and start it. Run the engine at idle only.
gine Maintenance and Inspection Schedule, 10-    To run the engine on a flusher, refer to Flushing.
To  avoid  difficulty  when  restarting,  never  run  the
engine with the fuel hose disconnected or run the
engine out of fuel.
HOUR INSPECTION for a partial list.
Follow consistent preventive maintenance by hav-
ing your DEALER check and service your engine
once a year or after each 100 hours   of operation,
whichever comes first.
OFF-SEASON STORAGE
You  must  protect  against  natural  environmental
conditions  that  can  be  damaging  to  an  outboard
motor.  Temperature  and  humidity  changes  while
your outboard motor is not in use can cause corro-
sion of internal engine parts when they are not pro-
tected. Fuel remaining in your fuel tank and in the
engine will oxidize and weather which can result in
loss of octane and can cause gum deposits in the
fuel system. Your warranty does not cover engine
failure caused by these conditions. We strongly rec-
ommend that you have your DEALER prepare your
outboard for the off-season.
Maintenance - 35
Product Specification
CategoriesBRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , , , , , , ,
Model Year2004
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(1 votes, average: 5 out of 5)
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2004 Johnson 90 105 115 150 175 hp PL PX CX GL 2-Stroke Outboard Owners Manual SKU UPC Model
Nancy on May 31, 2014.

Excellent resource


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