2004 Johnson 90 105 115 150 175 hp PL PX CX GL 2-Stroke Outboard Owners Manual

90 PL, GL 115 PL, GL
Repair
Install propeller nut and tighten to a torque of 120 in.
lbs. (14 N·m).
Continue to tighten propeller nut until nut slots and
cotter pin hole are   aligned. Install new cotter pin
and bend ends to secure.
If your propeller hits a solid object, the impact is par-
tially absorbed by the rubber bushing in the hub to
help prevent damage to the engine. A strong impact
can damage the hub and propeller blades. Damage
to blades can cause unusual and excessive vibra-
tion. Damage to the hub can cause excessive en-
gine RPM with little forward movement.
IMPORTANT: Avoid or limit operation using a dam-
aged propeller. Carry a spare propeller.
Keep your propeller in good condition. Use a file to
smooth  slight  damage  to  blade  edges.  See  your
DEALER for repair of serious damage.
ANTICORROSION ANODES
Your motor is equipped with one or more anodes
that protect it from galvanic corrosion. Refer to Fea-
tures for anode  location. Disintegration of the an-
ode  is  normal  and  indicates  it  is  working.  Check
each anode periodically. Replace anodes smaller
than 2/3 their original size. See your DEALER for
replacements.
90 PL, GL 115 PL, GL
1.
2.
3.
4.
Thrust washer
Spacer
Propeller nut
Cotter pin
All other models
Install propeller nut and tighten to a torque of 70 to
80 ft. lbs. (95 to 108 N·m).
Install keeper on propeller nut, align keeper slots
and cotter pin hole.
Install new cotter pin and bend ends to secure.
Galvanic   corrosion   destroys   underwater   metal
parts and can occur in fresh or salt water; however,
salt,  brackish  and  polluted  waters  will  accelerate
corrosion.
Metal-based antifouling paint on the boat or motor
and the use of improperly installed shore power in
the area of your moored boat will also accelerate
corrosion.
IMPORTANT: NEVER paint the anode, its fasten-
ers, or its mounting surface. Painting will reduce its
corrosion protection.
All other models
1.
2.
3.
4.
5.
Thrust washer
Spacer
Propeller nut
Cotter pin
Keeper
Remove  block  of  wood.  Make  sure  engine  is  in
NEUTRAL; give propeller a spin. It must turn freely.
44
- Maintenance
Product Specification
CategoriesBRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , , , , , , ,
Model Year2004
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- 56 pages
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CopyrightAttribution Non-commercial
(1 votes, average: 5 out of 5)
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2004 Johnson 90 105 115 150 175 hp PL PX CX GL 2-Stroke Outboard Owners Manual SKU UPC Model
Nancy on May 31, 2014.

Excellent resource


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