2004 Johnson 4 5 hp R4 RL4 4-Stroke Outboard Owners Manual

The  resulting position of the anti-ventilation    plate
must be 0 to 1 in. (0 to 25 mm) below the boat’s bot-
tom.
Bolt your engine to the boat’s transom using 8 mm
bolts, washers, lock washers, and nuts.
After positioning the engine, use the stern brackets
as a template for location and size of holes to drill in
the transom.
Drill two holes of the proper size through the tran-
som. Be sure to drill holes at right angles to the tran-
som.
IMPORTANT: If the anti-ventilation plate falls out-
side the 0 to 1 in. (0 to 25 mm) range, the installa-
tion  is  not  considered  normal.  The  motor   shaft
length must be changed or the boat’s transom must
be modified.
Lower  than  recommended  –  serious  powerhead   Apply a  good waterproof caulk generously behind
damage could result from water entry into the lower
engine cover or overloading from an under-revving
propeller at wide open throttle.
Higher  than  recommended  –  serious  powerhead
damage could result from inadequate cooling or an
over-revving  propeller.  Propeller  ventilation  (slip-
page) often occurs, resulting in poor boat perfor-
mance.
On a specialty hull,  non-planing hull, or on a boat
with a curved transom, these guidelines might not
apply. See your DEALER for special installation in-
formation.
the heads and to the shanks of the mounting bolts
before inserting them and to the surfaces of wash-
ers that contact the transom. Avoid RTV silicone
and  polyurethane  sealants  as  they  can  be  dis-
solved by gasoline.
Secure the engine with the mounting hardware po-
sitioned as shown.
After  30   minutes  of  operation,   retighten  clamp
screws by hand. DO NOT use tools to tighten clamp
screws. Check clamp screws regularly.
WARNING
INSTALLING THE ENGINE
When  replacing   bolts,  screws,  and   other
fasteners,  use  Evinrude/Johnson  Genuine
Parts  or  parts  of  equivalent  strength  and
material.
Center the engine on the boat’s transom (or mount-
ing bracket) and tighten the clamp screws by hand,
NOT with tools. See your DEALER for an accesso-
ry transom plate to protect the boat’s transom.
1.
2.
Clamp screws
Accessory transom plate
44
- Installation
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , ,
Model Year2004
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- 52 pages
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CopyrightAttribution Non-commercial
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