2004 Johnson 4 5 hp R4 RL4 4-Stroke Outboard Owners Manual

TROUBLE CHECK CHART
IMPORTANT: If you are unable to identify or solve the problem, contact your DEALER.
SYMPTOM
POSSIBLE CAUSE
Engine will not start
•  Not following starting instructions. Refer to Engine Starting Sec-
tion.
Fuel tank empty.
Fuel hose disconnected, kinked.
Fuel system contaminated with water or dirt.
Fuel filter obstructed.
COLD ENGINE: Engine not choked
WARM ENGINE: Engine flooded. Disconnect fuel hose at engine,
push in choke or primer, crank engine. If it starts, run until cleared.
If it fails to start, wait a few moments and try again.
Spark plugs incorrect. Refer to Engine Specifications.
Spark plugs improperly gapped, carboned, burned or wet.
Ignition system component failure.
Engine will not idle properly
Engine loses power
•  Motor angle excessive.
Spark plugs damaged or incorrect. Refer to Engine Specifica-
tions.
Fuel system contaminated with water or dirt.
•  Spark plugs damaged or incorrect. Refer to Engine Specifica-
tions.
Fuel filter obstructed.
Fuel system contaminated with water or dirt.
Water intakes obstructed and cooling system not operating cor-
rectly. Refer to Engine Overheating.
Engine vibrates excessively
•  Propeller shaft bent.
Propeller fouled and restricted, blades bent or broken.
Fuel system contaminated with water or dirt.
Engine mount(s) damaged.
Steering friction screw loose.
Engine runs, but makes little or
no progress
•  Propeller hub loose, slipping.
•  Propeller blades bent or missing.
Propeller shaft bent.
Propeller fouled and restricted.
40
- Maintenance
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , ,
Model Year2004
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- 52 pages
Document File TypePDF
CopyrightAttribution Non-commercial
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