2004 Johnson 4 5 hp R4 RL4 4-Stroke Outboard Owners Manual

Contents
GENERAL INFORMATION ................................................................................................... 2
SAFETY — THE RIGHT PLACE TO GET STARTED ................................................................................................ 2
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS ................................................................... 4
BOMBARDIER LIMITED WARRANTY FOR JOHNSON 4-STROKE OUTBOARD
ENGINES SOLD IN THE UNITED STATES AND CANADA  .............................................................................. 5
BOMBARDIER LIMITED WARRANTY FOR 4-STROKE JOHNSON OUTBOARD
ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA .................................................................. 8
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT  ............................................................................ 9
FEATURES  ............................................................................................................................................................... 12
ENGINE SPECIFICATIONS ...................................................................................................................................... 14
EMERGENCY STOP SWITCH .................................................................................................................................. 15
FUEL AND OIL  ................................................................................................................... 16
FUEL  ......................................................................................................................................................................... 16
OIL ............................................................................................................................................................................. 17
ADDITIVES ................................................................................................................................................................ 17
FUEL SYSTEM .......................................................................................................................................................... 17
BREAK-IN (10 HOURS) ............................................................................................................................................ 18
ENGINE STARTING  ........................................................................................................... 19
BEFORE START-UP ................................................................................................................................................. 19
ENGINE STOPPING  ................................................................................................................................................. 21
SHIFTING AND SPEED CONTROL  ......................................................................................................................... 22
EMERGENCY STARTING  ........................................................................................................................................ 22
OPERATION  ....................................................................................................................... 24
MOTOR ANGLE ADJUSTMENT  .............................................................................................................................. 24
TILTING ..................................................................................................................................................................... 24
SHALLOW-WATER DRIVE  ...................................................................................................................................... 25
MOORING  ................................................................................................................................................................. 25
FLUSHING  ................................................................................................................................................................ 26
ENGINE OVERHEATING .......................................................................................................................................... 27
TRAILERING ............................................................................................................................................................. 28
IMPACT DAMAGE .................................................................................................................................................... 28
STORING  .................................................................................................................................................................. 29
CARRYING AND TRANSPORTING ......................................................................................................................... 29
SPECIAL OPERATING CONDITIONS  ..................................................................................................................... 30
MAINTENANCE ..................................................................................................................  31
ENGINE EMISSIONS INFORMATION ...................................................................................................................... 31
10-HOUR INSPECTION
............................................................................................................................................ 32
OFF-SEASON STORAGE  ........................................................................................................................................ 32
PRE-SEASON SERVICE  .......................................................................................................................................... 33
CRANKCASE OIL ..................................................................................................................................................... 34
ADJUSTMENTS ........................................................................................................................................................ 35
LUBRICATION .......................................................................................................................................................... 36
BREATHER AND FUEL LINE  .................................................................................................................................. 38
SPARK PLUGS ......................................................................................................................................................... 38
PROPELLER ............................................................................................................................................................. 39
ANTICORROSION ANODES .................................................................................................................................... 39
TROUBLE CHECK CHART ...................................................................................................................................... 40
ENGINE MAINTENANCE AND INSPECTION SCHEDULE ..................................................................................... 41
INSTALLATION  .................................................................................................................. 43
TRANSOM HEIGHT AND SHAFT LENGTH  ............................................................................................................ 43
INSTALLING THE ENGINE  ...................................................................................................................................... 44
©
2003 Bombardier  Motor Corporation  of America. All rights  reserved.
TM,  ® Trademarks  and registered  trademarks of Bombardier  Motor Corporation  of America or  its affiliates.
1
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , ,
Model Year2004
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- 52 pages
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