Engine Maintenance and Inspection Schedule
Frequency
Engine Care
Product
Description
Access EMM information, resolve service codes
Powerhead synchronization and linkage, inspect (2)
Breather line, inspect
D
D
D
D
D
D
D
D
D
7
Crankcase oil, replace (3)
11
D
D
D
Crankcase oil filter, replace
Valve tappet clearance, inspect (2)
Starter pinion shaft, inspect and lubricate (4)
9
5
D
D
Gearcase lubricant, inspect fill level and condition of
lube
Propeller shaft splines, inspect and lubricate
Spark plugs, replace (2)
7
D
D
D
D
Fuel line filter, replace
Decarbonize
10
8
Driveshaft splines, inspect and lubricate
Water pump, inspect and replace
Fuel mixture, check
D
D
D
D
Ignition timing, check
Timing belt, inspect
D Every 800 hours or four years
D Every 400 hours or biannually
D Every 1000 hours
Low pressure fuel filter, replace
High pressure fuel filter, replace
(1)
(2)
(3)
(4)
Also recommended at 10-Hour Inspection
Emission-related component
Replace every 100 hours or annually if Evinrude/Johnson Ultra 4-Stroke synthetic blend oil is not used
Do not use light duty penetrating lubricants
D
Dealer Performed Service
O
4
Operator Performed Service
Evinrude/Johnson anti-corrosion spray or Evinrude/Johnson “6 in 1” multi-purpose lubricant
Ultra-HPF gearcase lubricant
5
6
Power Trim/Tilt Fluid
7
Triple Guard grease
8
Evinrude/Johnson Molylube P/N 175356
Starter Bendix Lube Only P/N 337016
Evinrude/Johnson engine tuner
9
10
11
Evinrude/Johnson Ultra 4-Stroke synthetic blend oil
Maintenance - 51
| Categories | BRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Tags | Johnson 40 hp, Johnson PL4, Johnson50 hp |
| Model Year | 2005 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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