2005 Johnson 40 50 hp PL4 4-Stroke Outboard Owners Manual

Contents
GENERAL INFORMATION ................................................................................................... 2
SAFETY — THE RIGHT PLACE TO GET STARTED ................................................................................................ 2
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS ................................................................... 4
BRP US INC. LIMITED WARRANTY FOR 2005 JOHNSON 4-STROKE OUTBOARD ENGINES
SOLD IN THE UNITED STATES AND CANADA ................................................................................................ 5
BRP US INC. LIMITED WARRANTY FOR 2005 JOHNSON 4-STROKE OUTBOARD ENGINES
SOLD OUTSIDE THE UNITED STATES AND CANADA  ................................................................................... 8
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT  ............................................................................ 9
FEATURES  ............................................................................................................................................................... 12
ENGINE SPECIFICATIONS ...................................................................................................................................... 14
REMOTE CONTROL ................................................................................................................................................. 15
ENGINE MONITORING  ...................................................................................................... 17
FUEL AND OIL  ................................................................................................................... 18
FUEL  ......................................................................................................................................................................... 18
OIL ............................................................................................................................................................................. 19
ADDITIVES ................................................................................................................................................................ 19
FUEL SYSTEM .......................................................................................................................................................... 19
BREAK-IN (10 HOURS) ............................................................................................................................................ 20
ENGINE STARTING  ........................................................................................................... 21
BEFORE START-UP ................................................................................................................................................. 21
ENGINE STOPPING  ................................................................................................................................................. 22
SHIFTING AND SPEED CONTROL  ......................................................................................................................... 23
EMERGENCY STARTING  ........................................................................................................................................ 24
FUEL ECONOMY ...................................................................................................................................................... 25
OPERATION  ....................................................................................................................... 26
POWER TRIM AND TILT .......................................................................................................................................... 26
PROPELLER SELECTION  ....................................................................................................................................... 29
MOORING  ................................................................................................................................................................. 29
FLUSHING  ................................................................................................................................................................ 29
ENGINE OVERHEATING .......................................................................................................................................... 30
TRAILERING ............................................................................................................................................................. 32
TILT SUPPORT ......................................................................................................................................................... 32
IMPACT DAMAGE .................................................................................................................................................... 33
STORING  .................................................................................................................................................................. 33
SPECIAL OPERATING CONDITIONS  ..................................................................................................................... 34
MAINTENANCE ..................................................................................................................  35
ENGINE EMISSIONS INFORMATION ...................................................................................................................... 35
10-HOUR INSPECTION
............................................................................................................................................ 36
OFF-SEASON STORAGE  ........................................................................................................................................ 36
PRE-SEASON SERVICE  .......................................................................................................................................... 38
BATTERY .................................................................................................................................................................. 39
CRANKCASE OIL AND FILTER  .............................................................................................................................. 40
ADJUSTMENTS ........................................................................................................................................................ 42
LUBRICATION .......................................................................................................................................................... 43
WATER PRESSURE ................................................................................................................................................. 44
FUEL LINE FILTER ................................................................................................................................................... 44
FUSES ....................................................................................................................................................................... 45
SPARK PLUGS ......................................................................................................................................................... 45
PROPELLER ............................................................................................................................................................. 46
ANTICORROSION ANODES .................................................................................................................................... 47
TROUBLE CHECK CHART ...................................................................................................................................... 48
ENGINE MAINTENANCE AND INSPECTION SCHEDULE ..................................................................................... 50
©
2004 BPR US  Inc. All rights reserved.
TM,  ® Trademarks  and registered  trademarks of Bombardier  Recreational  Products Inc. or its  affiliates.
1
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, ,
Model Year2005
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2005 Johnson 40 50 hp PL4 4-Stroke Outboard Owners Manual SKU UPC Model
karl quick on Oct 03, 2015.

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