2004 Johnson 9.9 15 hp R4 RL4 4-Stroke Outboard Owners Manual

Check the oil level on the dipstick and add oil, if
needed.  Refer   to  Crankcase   Oil  and    Engine
Specifications.
Examine the oil fill cap and drain screw for evidence
of oil leakage and make sure they are tight.
ENGINE OVERHEATING
IMPORTANT: Do not run your engine — even for a
brief start-up — without supplying water to it. Refer
to Flushing.
If the dipstick shows the oil level is okay, leave the
engine upright and shut off for ten minutes, then
start it. If the engine still limits itself to about 2000
RPM, see your DEALER.
While boating, the engine’s water intake must stay
completely submerged and unobstructed. Observe
proper transom height and trim angle. While the en-
gine is running, the engine’s water pump indicator
Reset - After oil pressure has been restored, oper-    must discharge a steady stream of water. Check
ate  the  engine  below  1500  RPM  to  reset  the   the  indicator  often,  especially  when  operating  in
warning system for normal operation.
weeds, muddy and debris-laden water, at extreme
trim angles, or in shallow water drive (if equipped).
The light will come on for a few seconds after the
engine starts. This verifies the warning system is
working.
If the light does not come on, stop the engine and
see your DEALER.
If the light stays on, check the engine oil level and
add oil if necessary.
If the oil level is correct, see your DEALER.
IMPORTANT: If you operate the engine with this
light on, severe engine damage can result.
1
IMPORTANT: Do not rely on the low oil pressure
light to indicate the need to add oil. Be sure to peri-
odically check the engine oil level. If the oil level is
low, severe engine damage can result.
1.
Water pump indicator
If  the  stream  from  the  water  pump  indicator  be-
comes intermittent or stops, reduce speed to idle
and:
OVER-REVOLUTION LIMITING SYSTEM
Shift to NEUTRAL;
This  system  is  activated  when  engine  speed  ex-
ceeds  maximum  recommended  speed  for  more
than 10 seconds.
If this system activates, engine speed will automat-
ically be reduced to approximately 3000 RPM.
This system must be reset by moving the throttle to
the idle position for about one second to restore full
engine operation.
SHUT OFF the engine;
Tilt the motor up;
Clean the intake screen of any blockage;
Clean the water pump indicator of any blockage;
Lower the motor; and
Restart the engine and run at idle.
IF cleaning the screen and indicator does not re-
store the water pump indicator’s steady discharge,
SHUT OFF the engine and do not attempt to oper-
ate it. See your DEALER.
other factors (like “over-trimming” or “ventilation”)       IF cleaning the screen and indicator does restore
the water pump indicator’s steady discharge, con-
tinue to idle the engine until it cools.
IMPORTANT: The  Over-Revolution  Limiting  Sys-
tem  will  not  be  activated  at  recommended  maxi-
mum throttle unless propeller pitch is insufficient or
prevail.
If the system activates for no apparent reason, see
your DEALER.
IMPORTANT: You must restore cooling to the en-
gine to avoid serious engine damage.
After any overheat, have your DEALER:
Torque the cylinder head screws.
Inspect the water pump for excessive wear or dam-
age.
Inspect the thermostats.
Inspect the engine for leaks.
Check engine oil level.
30
- Operation
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , ,
Model Year2004
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- 56 pages
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CopyrightAttribution Non-commercial
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