2004 Johnson 9.9 15 hp R4 RL4 4-Stroke Outboard Owners Manual

If the electric starter fails or the battery’s voltage is
too low to power the starter, use the cord from the
tool kit and  these instructions  to start your engine
manually.
Tie a knot in one end of the emergency starter cord.
Thread  the  small  bar   from  the  tools  kit  halfway
through one knot so it forms a handle.
Connect clip to the emergency stop switch/stop but-
ton.
Place knot of starter cord in notch on flywheel pul-
ley. Wrap cord around pulley clockwise.
Follow the starting procedure in Engine Starting.
IMPORTANT: The battery must have enough re-
serve voltage to activate the electric pump or the
engine will not start using the emergency starting
procedures. Do your best to determine battery sta-
tus by listening for the electric fuel pump audible cy-
cle   before   continuing   the   emergency   starting
procedures.  The  electric  fuel  pump  cycles  each
time the key switch is turned from OFF to ON.
While seated, pull hard on emergency starting cord
quickly and completely. Repeat, if necessary.
Place key switch in OFF position with the motor in
normal operating position. Refer to Tilting.
Move the control handle to NEUTRAL, then remove
engine cover.
1
Loosen the lock nut. Remove the cable from the
bracket. Separate end of cable from the cam.
1
2
1.   NEUTRAL
After starting, run the engine in NEUTRAL with the
throttle  at  the  START  position  for  two  minutes.
Then reduce speed to an idle.
DO NOT attempt  to replace  manual starter or  en-
gine cover while engine is running. If equipped, at-
tach emergency  stop switch’s lanyard to a secure
place on your clothing.
1.
2.
Locknut
Cam
Proceed to nearest harbor for service.
Remove the two screws securing the ignition unit.
Place the ignition unit in the position as shown.
FUEL ECONOMY
1
The economy throttle range can save fuel, depend-
ing on boat load and hull design. When boat reach-
es top speed, throttle back from FULL SPEED to
the economy throttle range. You will save fuel with-
out a noticeable loss of speed.
1.
Ignition unit
Remove four screws securing the manual starter.
1.
2.
Concealed side mount control
Binnacle mount control
Engine Starting - 25
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , ,
Model Year2004
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- 56 pages
Document File TypePDF
CopyrightAttribution Non-commercial
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2004 Johnson 9.9 15 hp R4 RL4 4-Stroke Outboard Owners Manual SKU UPC Model
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