Engine Maintenance and Inspection Schedule
Frequency
Engine Care
Product
Description
Electrical and ignition wires and connections, inspect
Powerhead synchronization and linkage, inspect (2)
Access ECU information, resolve service codes
Breather line, inspect
D
D
D
D
D
D
D
D
7
D
D
D
D
Crankcase oil, replace (3)
11
Valve tappet clearance, inspect (2)
Crankcase oil filter, replace
D
D
Bonding wires, inspect
D
D
Starter pinion shaft, inspect and lubricate (4)
Propeller shaft splines, inspect and lubricate
Spark plugs, replace (2)
9
7
D
D
D
Decarbonize
10
8
Driveshaft splines, inspect and lubricate
Water pump, inspect and replace
Ignition timing, check
D
D
D
D
Fuel mixture, check
Low pressure fuel filter, replace
High pressure fuel filter, replace
Low pressure fuel pump filter, replace
D Every 400 hours or biannually
D Every 1000 hours
D Every 1000 hours
(1)
(2)
(3)
(4)
Also recommended at 10-Hour Inspection
Emission-related component
Replace every 100 hours or annually if Evinrude/Johnson ultra 4-Stroke synthetic blend oil is not used
Do not use light duty penetrating lubricants
D
O
4
Dealer Performed Service
Operator Performed Service
Evinrude/Johnson anti-corrosion spray or Evinrude/Johnson “6 in 1” multi-purpose lubricant
Ultra-HPF gearcase lubricant
5
6
Power Trim/Tilt Fluid
7
Triple-Guard grease
8
Evinrude/Johnson Molylube P/N 175356
Starter Bendix Lube Only P/N 337016
Evinrude/Johnson Engine Tuner
9
10
11
Evinrude/Johnson ultra 4-Stroke synthetic blend oil
Maintenance - 51
| Categories | BRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Document Type | Boat Motor Manual. Marine Operator's Engine Guide. |
| Tags | Johnson 200 hp, Johnson 225 hp, Johnson CX4, Johnson CZ4, Johnson PX4, Johnson PZ4 |
| Model Year | 2004 |
| Download File |
|
| Document File Type | |
| Publisher | johnson.com |
| Wikipedia's Page | Johnson Outboards |
| Copyright | Attribution Non-commercial |
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