2004 Johnson 200 225 hp PX4 CX4 PZ4 CZ4 4-Stroke Outboard Owners Manual

LUBRICATION
Gearcase
4)
5)
Install  lubricant  level  plug  before  removing
tube  from  drain/fill  hole.  Drain/fill  plug  can
then be installed without loss of lubricant.
Securely tighten both plugs.
Replace gearcase lubricant after first 10 hours of
operation. Check level and condition of lubricant af-
ter next 50 hours of operation. Add lubricant if nec-
essary.
Thereafter, check level and condition of lubricant
every 50 hours. Replace lubricant every 100 hours
of operation or once each season, whichever oc-
curs first. Refill with Ultra-HPF gearcase lubricant.
If not available, Hi-Vis® or other marine gearcase
lube  can  be  used,  however,  long  term  durability
may  be  affected  with  continued   use.  See  your
DEALER.
2
1
IMPORTANT: The  recommended  gear  lubricants
include  special  additives  for  marine  applications.
Do not use automotive gear lubricants, 2-stroke or
1.
2.
Drain/fill plug
Lubricant level plug
4-stroke
engine oil, or any other oil or grease for
gearcase applications.
With motor in normal operating position:
IMPORTANT: To avoid insufficient injection of lu-
bricant, check the gear oil level 10 minutes after fill-
ing. If the oil level is low, slowly inject the lubricant
up to the correct level.
1)
Remove drain/fill plug and lubricant level plug
from side of gearcase and completely drain
gearcase of old lubricant.
2)
Examine  drained  lubricant  for  metal  filings,
milky appearance, or black color with burnt
odor. If old lubricant has any of those charac-
teristics, see your DEALER. If drained lubri-
cant is in good condition, continue.
Place tube of lubricant in drain/fill hole and fill
slowly until lubricant appears at lubricant lev-
el hole. See Engine Specifications for gear-
case capacity.
Steering System
The installer was instructed to grease the steering
cable ram during installation. Periodic regreasing of
the steering cable ram with Triple-Guard grease is
required.  Refer  to  Engine  Maintenance  and  In-
spection Schedule for lubrication frequency. Refer
to   steering   system   manufacturer’s   information
when servicing boat’s steering system.
3)
1
1.
Steering, tilt tube
WARNING
Failure to regrease as recommended could
result in steering system corrosion. Corro-
sion can affect steering effort, making oper-
ator control difficult.
42
- Maintenance
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Document TypeBoat Motor Manual. Marine Operator's Engine Guide.
Tags, , , , ,
Model Year2004
Download File
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- 60 pages
Document File TypePDF
Publisherjohnson.com
Wikipedia's PageJohnson Outboards
CopyrightAttribution Non-commercial
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