Engine Maintenance and Inspection Schedule
Frequency
Engine
Care
Product
Description
Fuel and oil system components, inspect
D
D
D
D
(2)
and repair leaks
Fastener inspection, tighten loosened
components
Thermostat, inspect and verify operation (2)
Power tilt/trim fluid, inspect fluid level
D
D
D
D
6
D
D
Engine to transom mounting hardware, re-
torque (40 ft. lbs.)
Electrical and ignition wires and connections,
inspect
D
D
Gearcase lubricant replace
5
7
D
D
D
D
Powerhead synchronization and linkage,
(2)
inspect
Starter pinion shaft, inspect and lubricate (3)
9
5
D
D
Gearcase lubricant, inspect fill level and
condition of lube
Fuel and oil filter(s) replace
D
D
D
D
Propeller shaft splines, inspect and lubricate
Spark plugs, replace (2)
7
Decarbonize
10
8
Driveshaft splines, inspect and lubricate
Water pump, inspect and replace
D
D
(1)
(2)
(3)
Also recommended at 10-Hour Inspection
Emission-related component
Do not use light duty penetrating lubricants
D
O
4
Dealer Performed Service
Operator Performed Service
Evinrude/Johnson anti-corrosion spray or Evinrude/Johnson “6 in 1” multi-purpose Lubricant
Ultra-HPF gearcase lubricant
5
6
Power Trim/Tilt Fluid
7
Triple Guard grease
8
Evinrude/Johnson Molylube P/N 175356
Starter Bendix Lube Only P/N 337016
Evinrude/Johnson Engine Tuner
9
10
Maintenance - 47
| Categories | BRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Tags | Johnson 40 hp, Johnson 50 hp, Johnson PL |
| Model Year | 2004 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(1 votes, average: 5 out of 5)
Marine readers have rated 2004 Johnson 40 50 hp PL 2-Stroke Outboard Owners Manual 5.0 out of 5.0 based on 1 product reviews. This was the operating info I needed. Thanks.