ENGINE MAINTENANCE AND INSPECTION SCHEDULE
Routine maintenance is necessary for all mechanized products. Periodic maintenance contributes to the
product’s life span. The following maintenance chart provides guidelines for engine maintenance and in-
spection scheduled to be performed by you and/or by an authorized DEALER. The schedule should be
adjusted according to operating conditions and use.
The recommended lubricants have been formulated to protect bearings, gears, and engine components.
They must be used to avoid damage caused by improper lubrication.
IMPORTANT: Schedules for rental operations, commercial applications, or high hour use will require
greater frequency of inspection and maintenance.
Engine Maintenance and Inspection Schedule
Frequency
Engine
Care
Product
Description
Steering handle, inspect and lubricate (1)
Clamp screws, inspect and lubricate (1)
Tilt lock pin, inspect and lubricate (1)
6
6
6
6
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Carburetor/Throttle linkage, Choke shaft
inspect and lubricate (1)
Steering Friction Adjust screw, lubricate (1)
Exhaust housing bushing
6
6
4
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Every 60 days / Every 30 in Saltwater
Lubrication and corrosion protection for
metallic components
Anticorrosion anodes, verify operation
Water intake screens, verify condition
O
O
O
D
D
D
Overboard water pump indicator, verify
operation
Steering system check, verify function
Throttle and shift operation, verify function
Stop circuit, verify function
O
O
O
O
O
O
D
D
D
D
Starter, inspect cord
Flush cooling system
Operator’s Guide, onboard
Engine upper and lower motor covers, clean
and wax
O
D
Operator’s Guide, review
O
D
Fuel system components, inspect and repair
leaks (2)
D
D
Fuel filter inspection, eliminate
contamination
34
- Maintenance
| Categories | BRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Document Type | Boat Motor Manual. Marine Operator's Engine Guide. |
| Tags | Johnson 3.5 hp, Johnson R |
| Model Year | 2004 |
| Download File |
|
| Document File Type | |
| Publisher | johnson.com |
| Wikipedia's Page | Johnson Outboards |
| Copyright | Attribution Non-commercial |
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