2004 Johnson 3.5 hp R 2-Stroke Outboard Owners Manual

LUBRICATION
Gearcase
Lubrication Points
Refer  to  Engine  Maintenance   and  Inspection
Schedule  for  lubrication   frequency  and  recom-
mended lubricant.
Replace gearcase lubricant after first 10 hours of
operation. Check level and condition of lubricant af-
ter next 50 hours of operation. Add lubricant if nec-
essary.
2
3
Thereafter, check level and condition of lubricant
every 50 hours. Replace lubricant every 100 hours
of operation or once each season, whichever oc-
curs first. Refill with Ultra-HPF gearcase lubricant.
If not available, Hi-VisĀ®  or other marine  gearcase
lube  can  be  used,  however,  long  term  durability
may  be  affected  with   continued  use.  See  your
DEALER.
IMPORTANT:  The recommended  gear  lubricants
include  special  additives  for  marine  applications.
Do not use automotive gear lubricants, 2-stroke or
1
4-stroke
engine oil, or any other oil or grease for
1.
2.
3.
Clamp screws
Steering handle
Tilt lock pin
gearcase applications.
With motor in normal operating position:
1)
Remove drain/fill plug  and lubricant level  plug
from  side  of  gearcase  and  completely  drain
gearcase of old lubricant.
2)
Examine  drained   lubricant  for  metal  filings,
milky  appearance,  or  black  color  with  burnt
odor. If old lubricant has any of those character-
istics, see your DEALER. If drained lubricant is
in good condition, continue.
1
3)
Place tube of lubricant in drain/fill hole and fill
slowly until lubricant appears at lubricant level
hole. See Engine Specifications for gearcase
capacity.
4)
5)
Install lubricant level plug before removing tube
from drain/fill hole. Drain/fill plug can then be in-
stalled without loss of lubricant.
Securely tighten both plugs.
1.
Carburetor/throttle linkage, choke shaft
2
1
1
1.
2.
Drain/fill plug
Lubricant level plug
1.
Steering friction adjustment screw
Maintenance - 29
Product Specification
CategoriesBRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Document TypeBoat Motor Manual. Marine Operator's Engine Guide.
Tags,
Model Year2004
Download File
Please Enter the Security Characters Shown Below. Letters are Case Sensitive. Your download link will appear upon completing this step.
- 48 pages
Document File TypePDF
Publisherjohnson.com
Wikipedia's PageJohnson Outboards
CopyrightAttribution Non-commercial
(0 votes, average: 0 out of 5)

Submit your review (optional)
(will not be displayed)
* Required Field

Leave a Reply

Your email address will not be published. Required fields are marked *

*
*
Website