2006 Johnson 90 115 150 175 hp PL PX CX GL 2-Stroke Outboard Owners Manual

Install the propeller unless you will run the engine
on a flusher for your pre-season servicing. If so, in-
stall the propeller after you    shut OFF the engine
and disconnect the flusher. Refer to Flushing.
BATTERY
Each outboard needs one battery that is:
12-volt, heavy-duty, designated "marine";
Vented/refillable or maintenance-free; and
Rated according to the minimum requirements in
Engine Specifications.
Refer to Propeller to install the propeller.
WARNING
Deep-cycle batteries are suitable IF   they meet or
Prevent injury from contact with a rotating
propeller;   remove    the    propeller   before
flushing.
exceed the minimum CCA requirements.
Ask  your  Dealer  about  your  outboard’s  require-
ments before installing longer battery cables, a bat-
tery switch or a battery insulator.
Top off fuel tank with fresh fuel.
Installation
Battery  —  Charge fully and  install. Refer  to Bat-
tery.
Read and understand the safety information sup-
plied with your battery BEFORE you begin installa-
tion.
WARNING
IMPORTANT:  Place  the  battery  in  a  hold-down
system and in a location that is easily accessible for
frequent checking and recharging
Place a large-surface star washer over the battery’s
positive (+) post. Stack the RED battery cable from
the motor on the star washer, then install cables
from  accessories  (if  any).  Finish  the  connection
with a hex nut and tighten it firmly with a wrench.
Do  not  use  a  booster  battery  and  jumper
cables  to  start  the  engine.  Fumes  vented
can  cause  explosion  and fire,  resulting  in
property damage, serious injury, or  death.
Refer to Engine Monitoring   and review your en-
gine’s warning system self-test routine. During your
preseason start-up, make sure the warning system
self-tests properly. If it doesn’t, see your Dealer.
Connect the  motor’s BLACK  battery  cable  to  the
battery’s negative (–) post in the same manner.
Follow Engine Starting and start the engine. Let it
idle while you:
WARNING
Observe running quality – if poor, refer to  Trouble
Check Chart or see your Dealer.
Observe water  pump operation.  Water must flow
from the water pump indicator in a steady stream. If
it does not, shut OFF the engine and investigate.
Refer to Engine Overheating.
Keep  the  battery  connections  clean,  tight
and  insulated  to  prevent  their  shorting  or
arcing and causing an explosion. If the bat-
tery  mounting  system  does  not  cover  the
connections, install covers. Check often to
see that connections stay clean and tight.
Stop  the  engine  and  check  the  fuel  system  for
leaks.
WARNING
Failure to check for fuel leakage could allow
a leak to go  undetected, resulting in fire or
explosion.
1.
2.
Large surface star washer
Cover
Tighten all connections securely and coat the in-
stallation with Triple-Guard grease.
Maintenance - 37
Product Specification
CategoriesBRP Brand Manuals, Johnson 2-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Tags, , , , , ,
Model Year2006
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CopyrightAttribution Non-commercial
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