2004 Johnson 25 30 hp PL4 4-Stroke Outboard Owners Manual

Contents
GENERAL INFORMATION ................................................................................................... 2
SAFETY — THE RIGHT PLACE TO GET STARTED ................................................................................................ 2
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS ................................................................... 4
BOMBARDIER LIMITED WARRANTY FOR JOHNSON 4-STROKE OUTBOARD
ENGINES SOLD IN THE UNITED STATES AND CANADA  .............................................................................. 5
BOMBARDIER LIMITED WARRANTY FOR 4-STROKE JOHNSON OUTBOARD
ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA .................................................................. 8
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT  ............................................................................ 9
FEATURES  ............................................................................................................................................................... 12
ENGINE SPECIFICATIONS ...................................................................................................................................... 14
REMOTE CONTROL ................................................................................................................................................. 15
ENGINE MONITORING  ...................................................................................................... 17
FUEL AND OIL  ................................................................................................................... 18
FUEL  ......................................................................................................................................................................... 18
OIL ............................................................................................................................................................................. 19
ADDITIVES ................................................................................................................................................................ 19
FUEL SYSTEM .......................................................................................................................................................... 19
BREAK-IN (10 HOURS) ............................................................................................................................................ 20
ENGINE STARTING  ........................................................................................................... 21
BEFORE START-UP ................................................................................................................................................. 21
ENGINE STOPPING  ................................................................................................................................................. 22
SHIFTING AND SPEED CONTROL  ......................................................................................................................... 23
EMERGENCY STARTING  ........................................................................................................................................ 23
FUEL ECONOMY ...................................................................................................................................................... 24
OPERATION  ....................................................................................................................... 25
POWER TRIM AND TILT .......................................................................................................................................... 25
MOORING  ................................................................................................................................................................. 27
PROPELLER SELECTION  ....................................................................................................................................... 28
FLUSHING  ................................................................................................................................................................ 28
LOW OIL PRESSURE WARNING ............................................................................................................................ 29
OVER-REVOLUTION LIMITING SYSTEM  ............................................................................................................... 29
ENGINE OVERHEATING .......................................................................................................................................... 29
TRAILERING ............................................................................................................................................................. 30
TILT SUPPORT ......................................................................................................................................................... 30
IMPACT DAMAGE .................................................................................................................................................... 31
STORING  .................................................................................................................................................................. 31
CARRYING AND TRANSPORTING ......................................................................................................................... 32
SPECIAL OPERATING CONDITIONS  ..................................................................................................................... 33
MAINTENANCE ..................................................................................................................  34
ENGINE EMISSIONS INFORMATION ...................................................................................................................... 34
10-HOUR INSPECTION
............................................................................................................................................ 35
OFF-SEASON STORAGE  ........................................................................................................................................ 35
PRE-SEASON SERVICE  .......................................................................................................................................... 36
CRANKCASE OIL ..................................................................................................................................................... 37
ADJUSTMENTS ........................................................................................................................................................ 38
LUBRICATION .......................................................................................................................................................... 39
BREATHER AND FUEL LINE  .................................................................................................................................. 40
SPARK PLUGS ......................................................................................................................................................... 41
PROPELLER ............................................................................................................................................................. 41
ANTICORROSION ANODES .................................................................................................................................... 42
BONDING WIRES ..................................................................................................................................................... 42
BATTERY .................................................................................................................................................................. 43
TROUBLE CHECK CHART ...................................................................................................................................... 44
ENGINE MAINTENANCE AND INSPECTION SCHEDULE ..................................................................................... 45
INSTALLATION  .................................................................................................................. 47
TRANSOM HEIGHT AND SHAFT LENGTH  ............................................................................................................ 47
INSTALLING THE ENGINE  ...................................................................................................................................... 48
©
2003 Bombardier  Motor Corporation  of America. All rights  reserved.
TM,  ® Trademarks  and registered  trademarks of Bombardier  Motor Corporation  of America or  its affiliates.
1
Product Specification
CategoriesBRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals
Document TypeBoat Motor Manual. Marine Operator's Engine Guide.
Tags, ,
Model Year2004
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- 56 pages
Document File TypePDF
Publisherjohnson.com
Wikipedia's PageJohnson Outboards
CopyrightAttribution Non-commercial
(1 votes, average: 4 out of 4)
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2004 Johnson 25 30 hp PL4 4-Stroke Outboard Owners Manual SKU UPC Model
Tom on Jul 31, 2018. Very useful resources

Handy as a manual didn't come with my boat


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