Engine Maintenance and Inspection Schedule
Frequency
Engine Care
Product
Description
Powerhead synchronization and linkage, inspect (2)
Access EMM information, resolve service codes
Breather line, inspect
7
D
D
D
D
D
D
D
D
D
D
Crankcase oil, replace (3)
11
Valve tappet clearance, inspect (2)
Crankcase oil filter, replace
D
D
Bonding wires, inspect
D
D
Gearcase lubricant, inspect fill level and condition of
lube
5
Starter pinion shaft, inspect and lubricate (4)
9
7
D
Propeller shaft splines, inspect and lubricate
Spark plugs, replace (2)
D
D
D
D
Decarbonize
10
8
Timing belt, inspect
Driveshaft splines, inspect and lubricate
Water pump, inspect and replace
Ignition timing, check
D
D
D
D
Fuel mixture, check
Low pressure fuel filter, replace
Timing belt, replace
D Every 400 hours or biannually
D Every 800 hours or four years
D Every 1000 hours
High pressure fuel filter, replace
(1)
(2)
(3)
(4)
Also recommended at 10-Hour Inspection
Emission-related component
Replace every 100 hours or annually if Evinrude/Johnson ultra 4-Stroke synthetic blend oil is not used
Do not use light duty penetrating lubricants
D
Dealer Performed Service
O
4
Operator Performed Service
Evinrude/Johnson anti-corrosion spray or Evinrude/Johnson “6 in 1” multi-purpose lubricant
Ultra-HPF gearcase lubricant
5
6
Power Trim/Tilt Fluid
7
Triple-Guard grease
8
Evinrude/Johnson Molylube P/N 175356
Starter Bendix Lube Only P/N 337016
Evinrude/Johnson Engine Tuner
9
10
11
Evinrude/Johnson ultra 4-Stroke synthetic blend oil
Maintenance - 51
| Categories | BRP Brand Manuals, Johnson 4-Stroke Manuals, Johnson Brand Manuals, Johnson Outboard Manuals |
|---|---|
| Tags | Johnson 115 hp, Johnson 140 hp, Johnson 90 hp, Johnson CX4, Johnson PL4, Johnson PX4, Johnson X4 |
| Model Year | 2004 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4.5 out of 5)
Marine readers have rated 2004 Johnson 90 115 140 hp PL4 PX4 X4 CX4 4-Stroke Outboard Owners Manual 4.5 out of 5.0 based on 2 product reviews. Thanks for the fast processing
good to know